Forklift Loading Ramp
1.Foldable and portable, it takes up very little space
2.Customized adaptation, with strong versatility
3.High-strength load-bearing capacity, safe and stable
4.It is highly mobile and does not require infrastructure
5.Wear-resistant and durable, with a longer service life
Product Introduction
The two-fold Loading Ramp is an upgraded mobile loading and Unloading Ramp, which is a multi-functional integrated loading and Unloading auxiliary equipment. It combines the outdoor operation advantages of the mobile yard ramp with the precise connection features of the container dock leveler. Designed specifically for flexible loading and unloading scenarios of small and medium-sized enterprises. The equipment abandons the shortcomings of traditional ramps, such as being heavy, difficult to store and having poor adaptability. With a two-section folding structure as the core, it takes into account both high-strength load-bearing capacity and convenient storage features. The entire process does not require professional installers. A single person can quickly complete the unfolding, positioning and storage operations, significantly reducing the enterprise's investment cost in loading and unloading equipment and labor costs. It is a cost-effective customized device that can replace fixed platforms and traditional boarding Bridges. The core features of the product are as follows
1.Structural upgrade and optimization: It adopts a two-stage symmetrical folding design, with high-strength wear-resistant hinges at the connection points. The opening and closing are smooth without any jamming, and the overall structure is stable, eliminating the problems of loosening and displacement during operation.
2. Anti-slip safety design: The entire board surface is made of thickened anti-slip patterned steel plate, and the edges are equipped with protective flanges, effectively preventing forklifts and goods from slipping and shifting sideways, ensuring the safety of the entire Forklift Loading Ramp operation.
3. High degree of free adaptation: The equipment supports multi-level height adjustment, which can precisely connect with various containers and freight truck compartments, adapt to loading and unloading scenarios with different height differences, and replace the limited usage scenarios of fixed container dock levelers.
4.Lightweight and high strength: On the basis of ensuring a load capacity of tens of tons, the overall weight is optimized. When folded, it is light and easy to move, suitable for switching and use in multiple scenarios such as warehouses, freight yards, and outdoor temporary operations.
Product Parameters
External dimensions | Expansion dimensions: 11550mm (length) x 2200mm (width) x 1500mm (height) Folding up dimensions: 6000mm (length) x 2180mm (width) x 2200mm (height) |
Platform size | Slope length (mm): 7200 ,Tail board (mm): 86mm, Front tongue plate(mm): 400mm, Equipment interior width: 2100mm, covered with 4mm steel plate and 6mm steel plate mesh |
Rated load capacity | 10000KG |
Equipped with power | Manual hydraulic pump, 2 hand cranked legs |
Adjustment range | 1100-1800mm (equipment adjustment range) |
Guardrail height | 300mm (40 x 80 x 3mm rectangular tube) |
Main structure | 160 x 80 x 4 rectangular tube 120 x 60 x 4 rectangular tube 5 main beams (with a spacing of about 40cm between the cross braces) |
Secondary beam structure | 100 x 50 x 4mm rectangular tube |
Hydraulic cylinder | Φ 80 x Φ 45 (2 pieces) |
Hydraulic tubing | 32Mpa high-pressure oil pipe |
Mobile rubber wheels | 600-9 solid tire |
Bridge and Container | The bridge body is welded with hooks and fixed with steel chains |
Paint surface | Blue (Qilu Acrylic Resin Paint) |
Product Classification
1.Light-duty two-fold Forklift Loading Ramp: It belongs to the conventional Forklift Loading Ramp, with a load capacity of 3 to 8 tons. It is suitable for small forklifts and manual forklifts, and is mostly used for loading and unloading small items in medium and small-sized warehouses and e-commerce logistics. It has an extremely high cost performance.
2. Heavy-duty two-fold mobile yard ramp: High-end mobile yard ramp, with a load-bearing capacity of 10-20 tons, features a thickened main beam reinforcement design. It can handle heavy forklifts and full container cargo loading and unloading, and is suitable for large-scale yard and factory batch operations.
3. Container-specific loading ramp: Customized container dock leveler, precisely matching the height of standard containers, with a wide range of height difference adjustment, tailor-made for container loading, unloading and stacking operations.
4. Outdoor waterproof and anti-corrosion folding ramps: Utilizing a complete set of anti-rust spraying and galvanizing anti-corrosion processes, they are suitable for complex outdoor working environments such as open-air freight yards, ports, and docks that are damp, rainy, and dusty, offering greater durability.
Working Principle
1.The principle of folding and opening mechanics: The equipment connects the two main sections of the ramp through high-strength hinges, and uses lever mechanics to achieve rapid unfolding and folding. After unfolding, it forms a flat and stable inclined working channel, and after storage, it fits tightly.
2.Principle of height adaptive adjustment: Equipped with mechanical lifting adjustment outriggers, the ramp height is fine-tuned through the spiral lifting structure, precisely matching the height difference between the carriage and the ground, achieving the seamless connection function of the container dock leveler.
3.Heavy-load dispersed load-bearing principle: By adopting a multi-main beam grid force-bearing structure, the heavy-load pressure of forklifts and goods can be evenly dispersed to the entire Ramp and the ground, avoiding local compression deformation and ensuring the stability of Forklift Loading Ramp heavy-load operations.
4.Anti-slip friction protection principle: The patterned steel plate on the plate surface forms high-intensity friction resistance. Combined with the side flange limit structure on both sides, it effectively offsets the inertial sliding force of the equipment and goods during operation, eliminating potential safety hazards.
5.Positioning, fixation and stability principle: After the equipment is in place, its position can be fixed through the bottom positioning locking device to counteract the thrust and vibration generated by the forklift operation, ensuring that the mobile yard ramp has no displacement or shaking throughout the operation.
Product Application
1.Factory warehouse loading and unloading: It is suitable for the loading and unloading of finished products and raw materials in production factories. When used in conjunction with forklifts, it can quickly complete the transfer of bulk goods and solve the problem of no dedicated loading and unloading platforms in factory buildings.
2. container freight operation: Relying on the compatibility advantages of container dock leveler, it is widely used for container opening and handling, cargo stacking and retrieval in ports and yards, and is compatible with all kinds of standard and non-standard containers.
3. Logistics express freight yard: As a mobile yard ramp, it can flexibly switch operation points to meet the high-frequency operation requirements of temporary loading and unloading and decentralized loading and unloading at multiple points in the logistics park.
4.Cross-border e-commerce warehousing: Suitable for the rapid loading and unloading of small and bulk parcels, with a lightweight folding design for convenient storage and organization, it is the core equipment for low-cost loading and unloading in e-commerce logistics.
5. Temporary outdoor operations: It can be used in temporary scenarios such as material transfer at construction sites, temporary freight stations, and equipment transportation at exhibitions. No infrastructure construction is required. It can be installed and used immediately, offering flexibility and convenience
Company Strengths
1.Professional customization capability: Supports full-dimensional non-standard customization in terms of size, load capacity, material, and process. We can tailor exclusive Loading and Unloading Ramp based on the customer's site conditions, operation equipment, and goods characteristics.
2. Original factory quality guarantee: All series of equipment are produced with national standard steel and have undergone multiple load-bearing tests, anti-rust tests, and opening and closing fatigue tests. Strict quality inspection is carried out before leaving the factory, and the equipment failure rate is extremely low.
3. High cost-performance supply: The source factory produces and sells its own products without the price difference of middlemen. It can provide bulk customization and OEM services for foreign trade enterprises and purchasers, with obvious price advantages in supply.
4. Improve the after-sales system: Provide equipment installation guidance, usage training, and lifetime maintenance services. Overseas customers can enjoy remote technical support to quickly solve equipment usage problems.
5. Rapid delivery capability: We always have regular two-fold loading and unloading ramps in stock. For custom orders, we have a mature production line that can efficiently meet customers' urgent purchasing and bulk shipping needs.
FAQ
Q1: What is the greatest advantage of using two folding loading and unloading ramps over an integrated mobile ramp?
A1: Compared with the traditional integrated mobile yard ramp, the greatest advantage of the two-fold structure is its small storage volume and flexible transfer. It solves the problems of large ramp storage occupying a large space and inconvenient truck transfer. It is especially suitable for small and medium-sized enterprises with limited space and frequent changes of operation points, taking into account both practicality and portability.
Q2: Can the customized Forklift Loading Ramp be adapted for use with different models of forklifts?
A2: Fully compatible. We can customize the width of the ramp plate surface and the overall load-bearing capacity according to the track, self-weight and working load of the customer's forklift. Whether it is a small electric forklift or a heavy internal combustion forklift, it can be matched with the corresponding two-fold loading and unloading ramps, and the compatibility far exceeds that of standard general equipment.
Q3: How can the rust prevention and durability of the equipment be guaranteed when it is used outdoors for a long time?
A3: For outdoor open-air operation scenarios, the exclusive customized Loading and Unloading Ramp will adopt a triple process of sandblasting for rust removal, multi-layer anti-rust spraying, and edge sealing. Key hinges and adjusting components are equipped with anti-rust protective covers, which can effectively resist rain, dust, and oxidation corrosion, significantly extending the outdoor service life.
Q4: Is the installation and commissioning of the equipment complicated and does it require professional operation?
A4: The equipment is of pure mechanical structure and does not require the installation of circuits or oil circuits. After arrival, it can be directly used by unrolling the ramp, adjusting the height, and fixing and locking. A single person can complete the debugging in 3 to 5 minutes. The manufacturer will provide a complete set of operation manuals in both Chinese and English, allowing overseas customers to quickly get started
5.Q5: How many tons of heavy-load operations can the two-fold container dock leveler support at most?
A5: The standard specifications support heavy loads ranging from 3 to 20 tons. According to the heavy-duty operation requirements of customers, it can be upgraded and customized to ultra-high load-bearing models of 25 tons and above. All heavy-duty models have undergone pressure tests and can stably adapt to heavy goods and high-frequency container loading and unloading operations with large forklifts.
