Hydraulic Storage Yard Ramp

Product Introduction

The customized integrated loading and unloading ramp integrates multiple functions such as hydraulic lifting, mobile transfer, anti-slip load-bearing, and safety protection. It is an integrated logistics loading and unloading equipment specially developed for scenarios without fixed loading and unloading platforms. The core covers four core categories: Mobile Ramp, mobile container ramp, shipping container ramp, and Forklift Loading Ramp, which can fully meet the loading, unloading and transshipment requirements of goods of different tonnages and in different scenarios. Breaking free from the site constraints of traditional fixed loading and unloading equipment, it is a core supporting device for cross-border logistics, warehousing and freight transportation, and factory loading and unloading. The core configuration and usage value of the product are divided into four points:

1.Integrated integrated structure: The entire machine is integrally welded and formed, with no scattered assembly parts. The structure is compact and stable, avoiding the problems of loosening and deformation of splicing equipment. It can be directly put into use upon leaving the factory without complex assembly and debugging. 

2. Precise hydraulic adjustment system: Equipped with a silent hydraulic lifting device, it can precisely adjust the height of the ramp, perfectly matching the height difference of containers, truck compartments, and warehouse floors, and is suitable for various high and low drop operation scenarios. 

3. Exclusive passage design for forklifts: The plate surface is widened and thickened, with excellent load-bearing performance. It can support the smooth passage of manual forklifts, electric forklifts and heavy-duty forklifts throughout the journey, and is suitable for the rapid loading, unloading and transfer of full palletized goods. 

4. All-round safety protection configuration: Standard side safety guardrails, anti-slip diamond-shaped steel plates, and anti-tipping fixed chains are provided. During operation, they effectively prevent the sliding of goods and equipment, ensuring the safety of forklift operators.

Product Parameters

This DCQY-12 Mobile loading and unloading Ramp is a 12-ton heavy-duty Mobile Yard Ramp. It is integrally formed with high-strength steel, has a safe load capacity of 11,400kg, and has passed CE certification as a whole. It is suitable for high-frequency loading and unloading operations of various heavy-duty forklifts.

The equipment adopts manual hydraulic drive without power supply. The lifting range is 1100-1700mm, which can flexibly adapt to the height difference between standard containers and freight carriages. Combined with mobile wheel sets, it can achieve all-area operation without infrastructure construction and can be transferred.

The overall dimensions of the machine are 11400*2100*1500mm. It comes standard in industrial blue and supports customization. It is a core flexible logistics equipment for cross-border warehousing, port yards, and temporary loading and unloading scenarios in factories.

Product Feature

1.High load-bearing stability performance: Made of thickened manganese steel through one-piece forging, the load-bearing capacity covers 6 to 20 tons, which can meet the high-frequency operation requirements of heavy goods and large forklifts. The force is uniform and not easy to deform. There is no collapse or bending problem during long-term heavy-load operation. 

2.Anti-slip and wear-resistant safety board surface: The board surface is made of raised rhombus anti-slip steel plate, which can maintain good friction even in rainy and snowy weather, eliminating the risk of forklift slippage and goods deviation. It is suitable for complex working environments such as outdoor open-air storage yards and docks. 

3.Stepless hydraulic adjustable height: Equipped with a fully automatic hydraulic lifting system, the height can be finely adjusted steplessly, suitable for mainstream container and truck heights ranging from 2.5m to 4.5m, and compatible with various global freight equipment standards. 

4. Convenient mobility without fixation: Equipped with heavy-duty wear-resistant solid wheels, it has strong load-bearing capacity, wear resistance, and no tire blowout. It can be manually or by forklift towed and moved without the need for foundation fixation. The operation area can be switched at any time, meeting the dynamic logistics operation requirements. 

5. Anti-corrosion, durable and long-lasting: The entire machine undergoes dual processes of rust removal and anti-rust painting, making it resistant to wind and rain, corrosion and oxidation. It is suitable for harsh working conditions such as outdoor open-air environments, damp docks and dusty factories, significantly extending its service life.

Working Principle

1.The principle of hydraulic lifting and adjustment: The hydraulic pump station drives the hydraulic cylinder to extend and contract. Relying on the pressure of the hydraulic fluid, the smooth lifting and lowering of the ramp plate surface is achieved, precisely compensating for the height difference between the ground and the container or truck body. The adjustment process is uniform and stable without any jamming, ensuring the flatness of the operation. 

2.Overall load-bearing force principle: The entire machine adopts a frame-type mechanical structure design, which evenly distributes the heavy load pressure of the forklift and goods to the entire machine frame and support feet. The single-point force is small and the overall load-bearing capacity is strong, effectively avoiding local deformation and fracture, and ensuring the stability of heavy-load operations. 

3. Flexible mobile transfer principle: The heavy-duty solid mobile wheels at the bottom, combined with the lightweight and optimized design of the entire machine, can be quickly moved by forklift traction or manual push without disassembly or auxiliary equipment, enabling rapid switching between operation points such as warehouses, storage yards, and docks. 

4. Safety locking protection principle: After the ramp is adjusted to an appropriate height, it is locked by the hydraulic self-locking system and the auxiliary fixed chain to lock the height and position of the ramp, preventing it from sliding or sinking during operation and ensuring the safety of forklift passage throughout the process.

Product Application

1.Cross-border logistics container loading and unloading: Compatible with various standard sea freight containers in ports, yards, and logistics parks, it quickly builds a passage between the ground and the interior of the container, facilitating forklifts to quickly complete container cargo loading and unloading, stacking, and transfer operations. 

2. Temporary warehousing and freight operations: For small and medium-sized warehouses and temporary storage sites without fixed loading and unloading platforms, temporary loading and unloading platforms can be quickly set up to meet the daily loading and unloading needs of trucks and box trucks, solving the problem of shortcomings in site facilities.

3. Factory workshop material transfer: Adapted to the scenarios of raw material warehousing, finished product outbound, and equipment transfer in production plants, it flexibly connects with freight vehicles to enhance the material turnover efficiency of the workshop and meet the multi-point and high-frequency operation requirements of the workshop. 

4. Logistics distribution and consolidation Center: It provides flexible loading and unloading solutions for express distribution, large item logistics, and less-than-truckload freight enterprises. The operation area can be adjusted at any time to adapt to multi-vehicle, multi-batch, and continuous logistics loading and unloading operations. 

5. Outdoor construction site temporary loading and unloading: Suitable for construction sites and outdoor operation areas, no infrastructure support is required, and it can be put into use quickly to meet the loading, unloading and transportation needs of engineering equipment and building materials, and is suitable for temporary operation scenarios

Packaging and Transportation

1.Anti-rust and protective treatment for the entire machine: Before leaving the factory, apply anti-rust protective paint again. Apply protective grease to key hydraulic components and bearing parts to prevent rust and corrosion caused by the humid environment during sea transportation. 

2. Customized shockproof and reinforced packaging: The entire machine is fully protected by stretch film, with thickened anti-collision corner guards added to the corners. Key precision components are separately wrapped in foam to prevent equipment wear and component loosening caused by sea transportation jolts and collisions. 

3. Stable binding and fixation treatment: After the equipment is loaded into the container, it is securely fastened with high-strength steel straps and anti-slip binding straps in multiple ways, and is padded with anti-slip pads to prevent the equipment from sliding, tilting or colliding during sea transportation. 

4.Compatible with cross-border logistics transportation: The entire machine can be directly loaded into standard sea freight containers without the need to disassemble large items. It supports various cross-border transportation methods such as full container, LCL sea freight, land transportation, and air transportation, and is compatible with logistics channels in countries around the world. 

5. Complete set of documents delivered with the goods: Each piece of equipment is accompanied by an English manual, quality inspection report, CE certification, packing list, customs declaration documents and other complete export documents, which helps overseas customers clear customs quickly and accept goods smoothly.

Company Strength

Our company focuses on the research and development and production of Loading and unloading equipment such as Mobile Ramp, Forklift Loading Ramp, and mobile container ramp. We are deeply engaged in the B2B field of foreign trade and create export-grade product quality with strict quality control and customized services. The product is made of high-quality manganese steel and imported hydraulic components. It is produced in a standardized manner throughout the process. Each Customized loading and unloading ramps has undergone multiple tests such as load capacity, anti-slip and anti-corrosion. It has passed the CE certification and meets the import standards of many countries. Parameters can be customized as needed. The equipment is stable and durable, and has been widely recognized by global purchasers.

Customer Case

Our mobile loading and unloading ramps have been exported to over 50 countries around the world, serving thousands of logistics and manufacturing enterprises. We have a rich collection of implementation cases and a stable reputation. Southeast Asian customers made bulk purchases of mobile container ramp for open-air container loading and unloading. The equipment operates stably and frequently for a long time without failure, and has a high repurchase rate. European and American customers customize compact Forklift Loading Ramp, which is suitable for operations in narrow factory areas and significantly reduces infrastructure costs. Customers in the Middle East and Africa choose the heavy-duty and anti-corrosion Customized loading and unloading ramps, which are suitable for harsh working conditions with high temperature, wind and sand. The company's overseas repurchase rate exceeds 60%, making it a reliable long-term foreign trade supplier

 FAQ

Q1: Does the mobile loading and unloading ramp support non-standard customization? How long is the customization cycle approximately? 

This Mobile Ramp supports full-size and full-tonnage non-standard customization, and can be adapted to different sites, forklift tonnages and special working conditions. Standard models are in stock and can be dispatched within 7 days. The regular non-standard customization cycle is 7 to 15 working days, and production can be expedited based on project requirements. 

Q2: How is after-sales service for overseas use of the equipment guaranteed? Is remote guidance supported? 

All Forklift Loading Ramp and shipping container ramp enjoy a one-year warranty for the entire machine, a two-year warranty for the hydraulic core components, and lifetime maintenance at cost price. Our professional English after-sales team is available 24/7. We can remotely complete installation, commissioning and troubleshooting. For large customers, we can support on-site technical connection to ensure the long-term stable operation of the equipment.