Transfer Trolley

Product Introduction

This industrial-specific transfer vehicle focuses on the efficient material handling needs of various production scenarios. With stable power as the core and a solid structure as the foundation, it creates a handling solution that integrates heavy-load transportation, flexible operation, intelligent protection, convenient operation, and long-lasting durability. It can be widely applied in scenarios such as workpiece transfer in workshops, goods handling in warehouses, and building materials transportation on construction sites, effectively replacing manual heavy work. Enhance the efficiency of material flow and create a safe, efficient and worry-free material handling experience for industrial production.

1.Heavy load and strong load-bearing capacity, stable and worry-free travel: The high-strength frame combined with thickened load-bearing panels can easily handle the transportation of heavy materials, ensuring a smooth ride without any jolts

2.Agile shuttle, all-domain adaptability: Lightweight steering system, flexible passage on narrow roads and corners, suitable for various terrain operation requirements both indoors and outdoors

3.Hardcore protection, safety escort: Integrated with multiple safety devices such as anti-rollover, anti-rolling, and overload warning, ensuring full-process operation safety

4.Minimalist control, easy to get started: The integrated control console design features clear buttons and convenient operation, enabling even beginners to work independently quickly

5.Long-lasting and low-consumption, worry-free operation: Energy-saving power configuration reduces daily energy consumption, core components require no frequent maintenance, and operating costs are reduced

Product Classification

1.By movement form: rail-mounted transfer vehicles and trackless transfer vehicles. The rail-mounted type is suitable for high-frequency transfer along fixed routes, while the trackless type is flexible in movement and adaptable to multi-route and irregular site operations

2.By application scenarios: workshop transfer vehicles, warehouse transfer vehicles, construction site transfer vehicles, and port transfer vehicles, which are specifically adapted to the ground conditions, material characteristics, and operation Spaces of each scenario

3.By functional characteristics: flatbed transfer vehicles, lifting transfer vehicles, towing transfer vehicles, and guardrail transfer vehicles, covering special operation requirements such as general transfer, lifting and loading/unloading, multi-vehicle linkage, and prevention of material dropping

4.Classified by load capacity grade: light (≤5 tons), medium (6-20 tons), heavy (21-50 tons), and super heavy (≥51 tons). Different weight materials such as small items, heavy workpieces, and large equipment can be transported as needed

5.By power type: electric transfer vehicles and fuel-powered transfer vehicles. The electric model is low-noise and energy-saving, suitable for indoor dust-free operations, while the fuel-powered model has strong power and can meet the requirements of outdoor heavy-load long-distance transfer

Working Principle

1.Power supply principle: The electric model is powered by the battery to drive the motor, while the fuel model outputs power through the combustion of the engine. The power is precisely regulated by the speed control component to provide a stable and adjustable power source for the vehicle's movement and steering, matching the operational requirements of different loads

2.Power transmission principle: Power is transmitted to the drive wheels through the gearbox and drive shaft. The differential coordinates the wheel speeds to efficiently convert power into driving power. At the same time, it works in conjunction with the clutch and transmission structure to achieve the vehicle's forward and backward movement as well as speed adjustment, ensuring smooth and efficient power transmission

3.The principle of walking and steering: The drive wheels drive the entire vehicle to move, and the steering mechanism receives control instructions, adjusts the Angle of the steering wheels to achieve flexible turning and U-turns, and is suitable for complex working Spaces such as narrow passages and corners. The wear-resistant and load-bearing wheel set disperses the pressure on the vehicle body, ensuring smooth driving under heavy loads without shaking or deviation

4.Control braking principle: Instructions are issued through the control console/remote control, and then transmitted to each actuating component by the control system to achieve precise control of the entire vehicle. The braking system quickly locks the wheels through hydraulic or mechanical means, combined with auxiliary devices such as overload warning and anti-rolling, to ensure smooth start and stop and comprehensively guarantee operation safety.

FAQ

1.How can the service life of core components of transfer vehicles be prolonged when they operate under heavy loads for a long time? 

Operate strictly in accordance with the rated load, avoid long-term full-load operation, and stop the machine appropriately for heat dissipation during the process. Regularly provide comprehensive lubrication for the transmission, walking and steering systems, and replace aged lubricating oil in a timely manner. After the operation, check the wear and looseness of the core components, and do a good job in tightening and maintenance. Professional whole machine inspections should be conducted regularly based on the frequency of use

2.How can the transfer vehicles used in the dust-free environment of the workshop avoid generating dust during operation? 

Choose the electric model with a silent brushless motor to reduce the dust generated by mechanical friction. Install dust covers at the wheels and lay anti-static dust removal pads at the bottom of the vehicle body. Regularly clean the accumulated dust in the gaps of the vehicle body and at the wheel axles, and perform dust removal treatment on the carried materials before operation. At the same time, keep the tires of the transfer vehicle clean to avoid carrying external dust into the dust-free area.

3.The brake stroke of the transfer vehicle has become loose and the braking effect has declined. How should it be adjusted? 

The mechanical brake model can adjust the adjusting nut of the brake pull rod to shorten the braking stroke and ensure a tight fit between the brake pads and the brake drum. For the hydraulic brake model, first check if the brake fluid is sufficient. Replenish the air in the rear oil drain line. If it still doesn't work, check if the brake pads are severely worn. Replace the worn parts in time. After adjustment, test the braking sensitivity

4.What's the problem with the hydraulic lifting transfer vehicle when its lifting speed fluctuates between fast and slow? 

The main issue is a hydraulic system failure. Firstly, there is insufficient hydraulic oil and air bubbles in the oil. It is necessary to replenish the original factory hydraulic oil and exhaust it. Second, the hydraulic oil pipe is clogged and the throttle valve is improperly adjusted. Clean the oil pipe and recalibrate the throttle valve. The third issue is that the sealing parts of the lifting cylinder have aged and leaked. Replacing the sealing parts can restore smooth lifting.

5.If the remote control of the remote-controlled transfer vehicle malfunctions, how can the problem be solved after ruling out the battery issue? 

First, check if the remote control and the signal receiver on the vehicle body are blocked by any foreign objects. After removing the obstructions, re-pair the signals. Check again whether the receiving antenna is loose or fallen off, and tighten or replace it in time. If it still malfunctions, check whether the body control circuit has poor contact or if the internal components of the remote control are damaged. Replace the remote control assembly if necessary